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Smart Weir Flow Meter for Accurate Open Channel Measurement
Kingmach’s Smart Weir Flow Meter tackles the hassle of open channel flow measurement head-on. Instead of forcing you into a one-size-fits-all setup, we build each unit around your actual site conditions—whether you’re dealing with fluctuating water levels in irrigation canals or tough effluent flows in treatment plants. The meter combines a proven weir structure with a smart sensor head that calculates flow on the spot, cutting out the guesswork. Our team handles calibration and configuration before the system leaves the factory, so you get a ready-to-install device that works with your existing SCADA or local display. No generic templates, no unnecessary complexity.
Technical Detail
At the core of the Kingmach Smart Weir Flow Meter is a measurement logic that adapts to different weir types—rectangular, v-notch, or custom profiles. The sensor continuously tracks upstream water level with ultrasonic or radar options, then converts that head reading into real-time flow using the weir’s rating curve. Temperature compensation and built-in filtering help keep readings stable as ambient conditions shift. Output options include 4-20 mA, RS485, and relay alarms, so integration with existing control panels is straightforward. The transmitter housing is IP67 rated, and the sensor body is made from corrosion-resistant 304 stainless steel—details that matter when the meter sits outside year-round. Because Kingmach is an instrument manufacturer first, we can also supply matching data loggers, remote telemetry units, and cloud-based dashboards if you need a full monitoring chain without juggling multiple vendors. Support extends beyond delivery: our engineers can assist with site survey, weir sizing, and commissioning either remotely or on-site through our global network.
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FAQ
The sensor measures the water head over the weir crest, and the built-in transmitter applies the appropriate rating equation for the weir shape, such as the Francis or Kindsvater-Carter formula. Compensation factors for approach velocity and submergence are applied automatically when relevant sensors are connected.
We can ship pre-configured units for standard thin-plate weirs (rectangular, v-notch, cipolletti) and broad-crested weirs. For unusual channel profiles, we can program a custom rating curve based on your lab calibration data or hydraulic modeling.
Yes, with the right sensor choice. For effluent with grease or floating debris, we recommend a non-contact radar sensor. For cleaner water, an ultrasonic sensor is usually sufficient. The sensor mount can be positioned to avoid sediment buildup in the stilling well.
A stilling well is advisable if your approach channel is turbulent or has surface waves. In smooth, straight channels with adequate upstream length, a properly installed sensor without a stilling well can still meet accuracy requirements. Our team can advise during the site assessment.
The primary maintenance task is keeping the sensor face clean and free from condensation. A self-cleaning shield or periodic wipe-down is enough in most settings. The weir plate itself should be inspected for damage or algae buildup during routine site visits.
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Contact Us: +8613808434127
Address: No. 188 Tongzipo West Rd, Changsha, Hunan, China